Chatter suppression and stability analysis of rotary ultrasonic milling titanium alloy thin-walled workpiece

Analysis of the Rotary-draw Bending Process for Thin-walled Rectangular Aluminum Tube

The Rotary-Draw Bending (RDB) process is a distinguished process employed for the precision cold bending of a hollow tube with small radius bends using Numerical Control (NC) machines. This research presents an analytical model based on the power law hardening model for the RDB processing of rectangular thin tubes. Based on the constraints of the tube in the dies and its thinness, the plane str...

Prediction of Dynamic Milling Stability considering Time Variation of Deflection and Dynamic Characteristics in Thin-Walled Component Milling Process

Analysis of Chatter in Ball End Milling by Wavelet Transform

The chatter is one of the major limitations of the productivity in the ball end milling process. It affects the surface roughness, the dimensional accuracy and the tool life. The aim of this research is to propose the new system to detect the chatter during the ball end milling process by using the wavelet transform. The proposed method is implemented on the 5-axis CNC machining center and the ...

Experimental investigation of the gyroscopic and rotary inertia effects on the chatter boundary in a milling process

Experimental examination of the gyroscopic and rotary inertia effects on the chatter boundary in a milling operation is the chief aim of this article. The equations of motion of the tool vibration are derived based on Timoshenko beam theory and Hamilton principle by considering gyroscopic moment, rotary inertia, velocity-dependent process damping and radial immersion effect. For a range of dept...

Stable Milling of Thin-Walled Parts with Variable Dynamics

The milling of thin-walled parts can become a seriously complex problem. In this work, the problem of the variable dynamics of a test part has been solved through the calculation of 3D stability lobes which add a third dimension with the tool position along the part, to the traditional depth of cut-spindle speed pair. First, the dynamics of a test part in several machining steps have been calcu...